custom engineering

Leverage custom engineering services for the most challenging projects

Today’s automation challenges are increasingly complex and require innovative problem-solving. To help you with that, Motion Ai’s custom engineering division designs and develops state-of-the-art automation equipment. We strive to ensure that every part of your machine works exactly how you need and expect it to.

  • We offer turnkey engineering solutions for any size application.
  • Our senior design engineers provide a single-source solution for designing complete machine engineering systems.
  • We have the in-house expertise, tools and assembly space to take on complex requirements.
  • Dedicated project managers provide continuity relative to specification development, budgeting, quoting and scheduling.
  • Our application lab provides a modeling and prototyping capability during the early conceptual phases of a project.


Areas of Focus

Complete Motion System Design

Streamline your system design and improve accountability for your complex custom electromechanical systems. Motion Ai engineers can design a complete machine solution, from consultation and specification development to detailed drawings and BOMs.

Our dedicated production team can accommodate any customization to our product offerings or develop a custom solution to meet your requirements—whether it is just adding a connector, label, assembling a motor and gearhead, or creating a custom enclosure to house your control system.

If you are an OEM or a startup, let us ensure the best products come together to create the right solution for your application.

Electromechanical Assembly

Motion Ai has the tools and the knowledge to bring your vision, mechanical and electrical systems together. We provide complete drop-in subassemblies to seamlessly integrate into your product.

  • Multiaxis subassemblies
  • Custom enclosure design/build
  • Custom bracketry
  • Cable management
  • Precision alignment validation
  • Sensor and I/O configuration

Rapid Enclosure Build

Our automation and systems engineers are an extension of your engineering staff. We design, develop and integrate custom enclosures incorporating the leading motion control and drive technologies. We add value by leveraging our distribution partnerships to offer our expertise and competitive pricing. This leads to faster product realization, with a level of quality that is unmatched in the industry.

  • NFPA standards
  • Integrated safety

Connectorization: Cable Interfaces

Our production team specializes in building, modifying and creating new custom cable solutions. We integrate products from our suppliers to provide you with the best solution.

  • High-flex and premium cabling
  • Military-style connectors
  • Motor termination
  • Amplifier-to-motion-controller cabling
  • Custom I/O cabling
  • Motor-to-amplifier cabling

All our production staff are IPC-620-B Certified Specialists (Requirements and Acceptance for Cable and Wire Harness Assemblies), with an in-house Certified Trainer.

Custom Firmware, Software & PCB Design

Our team can install custom software and firmware. We configure any product to your specification. In-house custom PCB design and assembly services are available.

  • Custom firmware installation
  • Dip switch configuration
  • Motion program installation
  • Custom jumper configuration
  • Motor configuration file installation
  • Custom PCB design/build

From Concept...To Reality

Leverage decades of design experience across many industries to complete your projects efficiently and cost-effectively. Our expertise in the hardware we distribute shortens the design cycle and ensures we can provide you with a reliable solution.

Contact Motion Ai Today