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When it comes to torque converter clutch (TCC) assembly inspection, precision is key. The slightest defect can significantly impact the assembly's performance, leading to costly repairs and reduced efficiency. Motion Automation Intelligence has revolutionized TCC assembly inspection with its innovative rivet inspection system.
The system performs 3D metrology on surfaces of a TCC, inspecting rivets, springs, flange tabs, and other parts. It boasts an average standard deviation of measured features of 0.005 mm, ensuring high repeatability. This high level of accuracy allows for inspections of up to 17 failure modes across six types of TCC assemblies.
The system replaces expensive and challenging to maintain rivet checking machines that implement LVDTs, which only check for rivet heights. In contrast, Motion Automation Intelligence's machine performs 16 additional checks, ensuring that all potential defects are identified and addressed.
In addition to its accuracy and precision, the system is also incredibly efficient. Its cycle time is just 12 seconds, allowing quick inspections without sacrificing accuracy. The changeover time is also significantly reduced, taking just 3 seconds compared to the 30-60 minutes required by existing machines.
The system's extensive result database stores measured data for future IoT implementation, allowing for further analysis and optimization. This combination of accuracy, efficiency, and data storage makes Motion Automation Intelligence's rivet inspection system ideal for TCC assembly inspection.
The benefits of the system extend beyond its technical capabilities. Its user-friendly interface and intuitive design make it easy for operators to use, reducing the likelihood of errors and increasing productivity. The system's compact size also ensures it can be easily integrated into existing workflows without disrupting production.
At Motion Automation Intelligence, we are committed to providing innovative machine vision inspection systems that meet the needs of our clients. Our rivet inspection system is just one example of how we are revolutionizing the inspection process, streamlining workflows, and improving efficiency. Contact us today to learn more about our solutions.
