Surface Grading Vision Inspection for Siding Boards

The Surface Grading Inspection application eliminates human inspection and provides real-time grading for siding boards. The vision system is integrated into the manufacturing outfeed conveyor line and automatically downgrades the boards based on the vision inspection results.

The inspection solutions are tailored to meet the quality standards provided by the customer. The system utilizes a high-resolution 3-chip color camera to inspect various surface defects with varying colors. It automatically detects surface defects like carbon spots, bark resin, heavy primer, missing primer, flakes on the face, etc.

The application is designed to inspect boards of different lengths ranging from 6 ft to 12 ft and boards with varying patterns of grooves and colors. It stores defect information for all panels in an SQL database, making it easy to keep track of inspection results.

The benefits of this application are numerous. It provides highly accurate and repeatable inspection that removes human subjectivity in grading. It detects defects that are as small as 3 mm X 3 mm. It inspects boards in real-time, running at 300 ft/min. Historical results are stored, which can be used to plot trends to get more insight into the existing process and make improvements.

The Surface Grading Inspection application is valuable to any siding board manufacturing process. It ensures that quality standards are met consistently and removes human subjectivity in the grading process. With the benefits of highly accurate and repeatable inspection, real-time inspection, and historical results storage, it is a powerful tool for improving the quality of siding board manufacturing.

Contact Motion Automation Intelligence today to learn more.