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Traditional inspection methods, reliant on manual measurements and visual inspection, are time-consuming and prone to human error. Enter the game-changer: Motion Automation Intelligence’s innovative wheel lug dimension verification system.
This cutting-edge technology sets new standards in the automotive industry, particularly in refurbishing wheel rims. It leverages 3D laser profiling technology to ensure unparalleled accuracy and efficiency.
At the heart of Motion Automation Intelligence’s system is the advanced 3D laser profiling technology. This technology meticulously evaluates crucial dimensions of refurbished rims, focusing on aspects that indicate the overall rim stability essential for safe driving. The process begins once the wheels are loaded into the system. Here, two sophisticated cameras spring into action, creating detailed 3D height maps of the lug regions' top and bottom. This step is crucial for capturing every minute detail, ensuring no flaw, however small, goes unnoticed.
After the scanning phase, the system’s prowess extends to a comprehensive analysis conducted by customized software.
This software is designed to perform several critical tasks:
- Locating the serialized wheel 1D/2D barcode
- Identifying two air stems
- Assessing backplate planarity
- Detecting lug hole surface flaws
- Measuring other critical dimensions
Integrating these functionalities ensures a thorough inspection that traditional methods could hardly match.
All measurement data is meticulously stored and associated with each wheel's unique serialized barcode number in a database following the analysis. This step is crucial for traceability and quality control, allowing for a detailed history of each wheel's condition and conformity to standards. The final puzzle piece is a state-of-the-art robotic cell located further down the production line. This robotic cell is tasked with sorting the wheels according to the tolerances of the measurements obtained. This streamlines the production process and ensures that only wheels meeting the strictest standards make it through.
Motion Automation Intelligence is at the forefront of innovation in machine vision inspection systems for the automotive industry. Their wheel lug dimension verification system exemplifies how technology can be harnessed to improve safety, efficiency, and reliability in automotive refurbishment.
For those interested in learning more about this revolutionary system or other machine vision inspection solutions, it is highly recommended that they contact Motion Automation Intelligence’s Vision Excellence Group.
Embrace the future of automotive wheel inspection and ensure the highest safety and quality standards with Motion Automation Intelligence.
