Breaking Production Records: How Collaborative Palletizing Transformed a Meat Processing Line 

In the competitive meat industry, maximizing efficiency is crucial for success. When a major meat manufacturing company sought to supercharge their end-of-line production, they turned to Motion Automation Intelligence for a collaborative palletizing solution. The results? Record-breaking output and a happier, more engaged workforce. 

The Challenge: Keeping Up with Demand 

While the company had a streamlined production process, their end-of-line palletizing was a persistent bottleneck. Manual palletizing, while common, was labor-intensive, prone to errors, and limited their overall output. To achieve their ambitious growth goals, they needed a faster, more reliable solution. 

The Solution: A Tailored Approach to Automation 

Impressed by Motion Automation Intelligence's collaborative palletizing technology, the company requested a demo. This proved to be a game-changer. "That demo led to an application in Omaha where we made a visit and detailed the box size and the rates, the weights," said Dan Hennen, Account Representative for Motion Automation Intelligence. 

The demo showcased the flexibility and efficiency of collaborative robots, convincing the customer to invest in a tailored solution. The Motion Automation Intelligence team conducted a thorough site visit, analyzing their production line, box sizes (ranging from 9 to 30 pounds), and existing PLC system. 

The Implementation: A Seamless Integration 

The resulting turnkey collaborative palletizing system was designed for seamless integration: 

• PLC Integration: The system interfaced directly with their existing PLC, enabling real-time monitoring of cycle rates, cartons produced, and overall system performance. 
• User-Friendly Interface: The intuitive interface made it easy for operators to manage and monitor the palletizing process. 

The Results: Record-Breaking Output and a More Engaged Workforce 

The impact of the collaborative palletizing system was immediate and impressive: 

• Unprecedented Production: The company achieved record-breaking production outputs, surpassing their previous best and exceeding their initial goals. 
• Improved Labor Allocation: With the palletizer handling the repetitive palletizing tasks, two to three employees were freed up to focus on more engaging and value-added roles within the plant. 

A Lasting Partnership Built on Success 

The success of this project solidified Motion Automation Intelligence's reputation as a trusted partner, leading to further collaborations. As Hennen noted, "They are running four different boxes and they are setting production records with them." This case study demonstrates how collaborative palletizing can revolutionize meat processing, boosting efficiency, freeing up valuable human capital, and ultimately, driving business growth. 

Contact a rep today to learn more.