Manual Line Scan Station

Manufacturing companies must ensure their products meet specific standards before being delivered to customers. Even the slightest defect in a product can cause harm to the end-users, resulting in product recalls, damage claims, and loss of customer trust. Therefore, it's crucial to inspect products thoroughly before delivery. Motion Automation Intelligence has developed a cutting-edge solution to address this issue - the Manual Line Scan Station.

The Manual Line Scan Station is an operator-driven inspection cell designed to identify damaged products during or after manufacturing. The machine inspects transfer case seals for damage or tears, but it can be repurposed to inspect any large circular parts that must be inspected on multiple surfaces. The system can easily be automated with the addition of a two-axis robot.

The machine utilizes two Cognex 3DS topography vision systems to inspect for flashing, debris, surface damage, or other miscellaneous defect types on an O-ring seal used in most transmission transfer cases. If no failure is detected, the machine uses vision guidance to orient the part in front of a Keyence laser marker, which applies the Julian date that the part was manufactured. This operator-driven system uses two Yamaha servos, Safety Light Curtains, a rotary servo, and a laser marker.

One of the most significant features of the Manual Line Scan Station is its user interface, which depicts product damage that the human eye cannot see. This feature ensures that the operator can detect any defects that may have been overlooked during manufacturing. Additionally, the system provides statistical data storage for the manufacturing process analysis, which helps identify areas that need improvement.

Another notable feature of the Manual Line Scan Station is its automated laser safety door, which allows for faster cycle times and less operator interaction. This feature ensures that the operator's safety is not compromised while speeding up the inspection process.

The Manual Line Scan Station is an innovative solution that ensures product accuracy and safety. It helps manufacturing businesses significantly reduce the risk of errors and increase efficiency in their assembly process.

Motion Automation Intelligence is committed to providing cutting-edge solutions for your industry, ensuring your products meet the highest standards.

Contact us today to learn how Motion Automation Intelligence is revolutionizing the assembly process.