Case Study: Conveyor Solution for Unique Application
April 15, 20243D Bead Inspection
April 24, 2024Metal web inspection is a crucial process in the manufacturing industry to ensure that the final products meet the required specifications. The inspection process checks for burrs, dents, scratches, discoloration, foreign material, paint, oil stains, splices, and other defects.
Motion Automation Intelligence has revolutionized the metal web inspection process with its innovative machine vision inspection system. The system inspects six-inch webs of aluminum bonded to steel, held tautly between rollers and passed through an inspection station.
The machine vision inspection system utilizes high-resolution line scan cameras, lit by low-angle lighting, to inspect the material at the top and bottom. The images captured by the cameras are displayed on a large monitor for operators to keep track of the process. The system can detect any defects in the metal web, triggering an alarm and marking the material.
One of the significant features of Motion Automation Intelligence's machine vision inspection system is the storage of fault images for possible process improvement. The system stores the images of the defects detected, allowing the operators to analyze and address the root cause of the problem. This feature enables the continuous improvement of the inspection process and ensures that the final product meets the required specifications.
The machine vision inspection system also boasts a speed of 45 feet per minute, ensuring efficient and quick inspection without sacrificing accuracy. The system's high-resolution images of the web enable the detection of even the most minor defects, ensuring that the final product is of the highest quality.
The benefits of Motion Automation Intelligence's machine vision inspection system extend beyond technical capabilities. The system's user-friendly interface and intuitive design make it easy for operators to use, reducing the likelihood of errors and increasing productivity. The system's compact size also ensures that it can be easily integrated into existing workflows without disrupting production.
At Motion Automation Intelligence, we are committed to providing innovative machine vision inspection systems that meet the needs of our clients. Our metal web inspection system is just one example of how we are revolutionizing the inspection process, streamlining workflows, and improving efficiency. Contact us today to learn more about our solutions.